Custom Sheet Metal Fabrication Shop

Our advanced 35,000 sq. ft. fabrication facility means no custom sheet metal fabrication or commercial sheet metal project is too large or too complex. The scope of our custom cut sheet metal services gives us the advantage of being a single-source provider for HVAC, process piping, and architectural sheet metal fabrication solutions. Our experts quickly convert contract drawings into project-ready shop fabrication and field construction designs, optimizing them for manufacturability and enhancing delivery of both BIM and traditional projects.

By choosing our well-equipped fabrication facility, you can rest assured that your project will be completed on time and on budget without the hassle and delays of coordinating multiple vendors.

Industrial HVAC Ductwork, Process Piping & Architectural Products

Empire Air will design your state-of- the-art industrial architectural products, process piping and fully automated HVAC ductwork from our custom sheet metal fabrication shop.

Our highly skilled sheet metal workers are capable of producing top-quality custom cut sheet metal while meeting SMACNA standards for the largest and the smallest of projects in the Tri State area.

The sheet metal fabrication shop provides our Architectural Sheet Metal Division with complete in-house fabrication and prefabrication facilities.

It also produces computerized and fully automated duct and pipe fabrication for our Commercial HVAC Services Division, providing our clients with state-of- the-art, energy-efficient HVAC equipment.

Utilizing innovative procedures and modern equipment in our custom sheet metal fabrication shop, we can deliver a seamless pipe manufacturing process for our Process Piping Services Division.

We fabricate, work with, and provide:

Spiral / Round

  • Sizes 6-38
  • Gauges, 20, 22, 24 (Other sizes and gauges available upon request)
  • Sealed (upon request)
  • Wye branches and all round fittings

Carbon Steel Pipe

  • Grooved pipe - up to 16"
  • Welded pipe - up to 30"
  • Threaded pipe - up to 4"
  • Available in Schedule 10 and Schedule 40

Architectural Fabrication

  • Flashing
  • Roof Systems
  • Louvers


  • Ventilation systems
  • AC curbs and curb adaptors
  • HVAC duct accessories

Rectangular Duct

  • 4' and 5' lengths
  • Sealed (upon request)
  • Line
  • TDC, S&D, DM & 4 bolt connectors
  • Fittings
  • Carbon steel pipe
    • Grooved pipe - up to 16"
    • Welded pipe - up to 30"
    • Threaded pipe - up to 4"
    • Available in Schedule 10 and Schedule 40       

Process Pipe within Our Class 100 Clean Room

  • Gas panels
  • Gas boxes
  • Stainless steel pipe fabrication
  • Architectural fabrication
    • Flashing
    • Roof systems
    • Louvers

Our sheet metal fabrication shop is an automated facility complete with state-of- the-art technology, allowing for customized solutions and one-stop- shopping for projects that requires a variety of fabrication standards.

Contact us today to speak with a specialist and learn how we can be your single source for custom cut sheet metal, and custom sheet metal fabrication services.

Why Empire Air?

Empire Air has successfully designed, installed, and serviced thousands of HVAC systems, covering the full spectrum of manufactures, technologies, and HVAC application/building systems. Our success is bolstered by our unique ability to find and fine-tune inefficiencies, turning problems into solutions. Whether you need a new unit or a unit replacement, Empire Air is the right choice. For nearly 30-years we have installed package units, split systems, boxcars, chillers, evaporative coolers, in sizes ranging from 1/2 ton to over 300 tons. While the equipment we install varies widely, the quality and consistency of our work remains constant.

Extraordinary Communication

Getting information accurately and quickly is critical. Empire Air employs state-of- the-art satellite communication to-and- from our facilities to all of our technicians in the field. Every service vehicle is equipped with a laptop, GPS and a satellite link. When our technicians complete a service at your facility, the follow-up is created on the spot and uploaded to our office. Service calls arrive to our technicians in writing on their digital device. Room for error and miscommunication is significantly eliminated via this protocol.